Smart Reactors

Endovascular Aneurysm Repair: How Coatings Can Improve Stent-Graft Performance 

What is an Aortic Aneurysm? 

The aorta is the body’s largest artery, responsible for carrying oxygen-rich blood from the heart to the rest of the body. It extends from the chest (thoracic aorta) down to the abdomen (abdominal aorta) before branching into the iliac arteries that supply the lower body. 

An aortic aneurysm occurs when the aortic wall weakens, causing it to bulge outward like a balloon. If this weakening occurs in the abdomen, it is called an Abdominal Aortic Aneurysm (AAA), while in the chest, it is referred to as a Thoracic Aortic Aneurysm (TAA). 

Aneurysms can be life-threatening if they rupture, leading to internal bleeding, shock, and high mortality rates. Traditionally, open surgical repair was the primary treatment, requiring a large incision to replace the diseased aorta with a synthetic graft. However, Endovascular Aneurysm Repair (EVAR) has emerged as a minimally invasive alternative

What is Endovascular Aneurysm Repair (EVAR)? 

Endovascular Aneurysm Repair (EVAR) is a procedure that reinforces the weakened aortic wall by inserting a stent-graft through the femoral artery and deploying it inside the aneurysm under fluoroscopic guidance. The stent-graft, made from a metallic frame (stainless steel or nitinol) covered with a biocompatible fabric (PTFE or polyester), acts as an internal lining, redirecting blood flow away from the aneurysm and preventing rupture. 

The sealing mechanism of an EVAR stent-graft relies on radial force rather than surgical sutures. Once deployed, it expands against the aortic wall, sealing the aneurysm and restoring normal blood flow. 

Types of Endovascular Aneurysm Repair Stent-Grafts: 

Tube Grafts – Used for straight aneurysms. 

Bifurcated Grafts – The most common, featuring branches for the iliac arteries. 

Aorto-Uni-Iliac (AUI) Grafts – Used when one iliac artery is compromised or in more complex cases. 

While EVAR has transformed aortic aneurysm treatment, long-term device success depends on overcoming key challenges such as endoleaks, thrombosis, and endothelialization. 

Challenges in Endovascular Aneurysm Repair Procedures 

Despite its minimally invasive benefits, EVAR comes with challenges that impact patient outcomes and long-term device performance. 

  • Endoleaks – When blood leaks around the stent-graft, the aneurysm remains pressurized, increasing the risk of rupture. 
  • Thrombosis and Blood Clots – The foreign material of the stent-graft can trigger clot formation, potentially leading to device failure or embolization
  • Lack of Endothelialization – The stent-graft surface remains a foreign body, limiting integration with the vessel and increasing clotting risks. 
  • Device Durability Issues – Over time, fabric degradation, migration, or metal fatigue can lead to complications requiring reintervention. 

These challenges highlight the need for advanced biomaterial coatings that enhance stent-graft function and improve patient outcomes. 

How Camouflage™ Coating Enhances Endovascular Aneurysm Repair Outcomes 

At Smart Reactors, we develop biocompatible coating that optimize vascular implants and reduce device-related complications. Our Camouflage™ coating is designed to improve EVAR stent-graft performance by addressing the key limitations of current devices: 

  • Hemocompatibility for Thrombosis Prevention 
    Camouflage™ enhances the stent-graft’s blood compatibility, reducing platelet adhesion and clot formation. This lowers thrombosis risks, leading to safer and more effective EVAR outcomes. 
  • Promoting Endothelialization for Long-Term Stability 
    One of the biggest challenges in vascular implant success is achieving endothelialization, where the implant surface integrates with the surrounding tissue. Camouflage™ is designed to encourage endothelial cell attachment and vessel healing, improving the long-term performance of stent-grafts. 
  • Reducing Inflammation and Improving Biocompatibility 
    Foreign materials inside the body often trigger an inflammatory response, leading to device-related complications. Camouflage™ minimizes inflammatory reactions, ensuring better patient tolerance and longer-lasting EVAR stent-grafts. 
  • Enhanced Device Longevity and Structural Integrity 
    By reducing thrombotic buildup, Camouflage™ helps maintain the structural integrity of the stent-graft, reducing the risk of late-stage failures and secondary interventions. 

Endovascular Aneurysm Repair

The integration of biocompatible coatings into EVAR devices offers significant advantages in minimizing complications and increasing device durability, ultimately improving patient safety and quality of life. 

EVAR has revolutionized the treatment of aortic aneurysms, providing a safer and less invasive alternative to open surgery. However, complications such as endoleaks, thrombosis, and poor device integration remain key concerns. 

By incorporating Smart Reactors’ Camouflage™ coating, EVAR stent-grafts can achieve superior hemocompatibility, endothelialization, and durability, reducing failure rates and improving long-term patient outcomes. 

For medical device manufacturers looking to enhance their EVAR product offerings, Smart Reactors provides cutting-edge biocompatible coating tailored for vascular applications. 

Contact us today to learn how Camouflage™ can optimize your vascular implants and elevate patient safety.